Precise processing according to your specifications

Increased efficiency through the purchase of ready-to-install components.

Our extensive range of ready-to-install components is supported by state-of-the-art technology. In order to offer customized solutions, we proactively invest in new systems. In this way, we can supply both individual pieces and series parts that guarantee the highest quality and efficient production processes. When processing your orders, the fired part is formed into the desired shape after selecting the optimum Steel grades from our extensive range. In addition to these steps, we offer a wide range of processing options such as chamfering, edging, rolling, milling, drilling and welding to meet your individual needs. Our extensive machine park has 13 machines that offer almost unlimited processing possibilities.

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Edges

With extensive know-how in the application of various forming techniques, UnionStahl processes precise steels of all grades from its broad product range. Special requirements are often needed when processing edge profiles, for which we always offer suitable solutions with a wide range of options.

At UnionStahl, we use four state-of-the-art CNC-controlled press brakes for precise forming. This enables us to realize bending lengths of up to 4,500 mm. This allows us to bend steel sheets from all categories and optimize them into precisely fitting components. Our manufactured flashings and edge profiles are used in various industries.

  • Maximum compressive force: 800 t
  • Maximum bending length: 4,500 mm

Edges

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  • Maximum compressive force: 800 t
  • Maximum bending length: 4,500 mm

 

With extensive know-how in the application of various forming techniques, UnionStahl processes precise steel grades of all grades from its broad product range. Special requirements are often needed when processing edge profiles, for which we always offer suitable solutions with a wide range of options.

 

At UnionStahl, we use four state-of-the-art CNC-controlled press brakes for precise forming. This enables us to realize bending lengths of up to 4,500 mm. This allows us to bend steel sheets from all categories and optimize them into precisely fitting components. Our manufactured flashings and edge profiles are used in various industries.

Rollers

Walzen
  • Maximum thickness: 100 mm
  • Rolling width: 3,000 mm
  • Diameter (FM): 500 – 3,200 mm

 

UnionStahl is characterized by in-depth expertise in the processing of steel grades from its versatile range. During rolling, flame-cut parts are shaped by the force of second rotating rollers. The rolling process can vary depending on the material, shape and end application. It requires precision and control over temperature, pressure and speed to achieve the desired results. The tubes, half shells and cones produced by rolling are used in a wide range of industrial applications.

 

At UnionStahl, we use a combination of different rolling machines to produce a wide range of shapes and sizes from flame-cut parts.

 

Our systems offer the best conditions for processing the material thickness.

Milling

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  • Maximum unit weight: 12 t
  • Maximum dimensions: 1,500 x 7,300 mm

 

Using state-of-the-art CNC milling technology and CAD/CAM integration, UnionStahl transforms your flame-cut parts and assemblies into precision components. Regardless of whether small or large steel parts are involved, UnionStahl guarantees the highest quality and efficiency in processing.

 

Our milling technology uses state-of-the-art machining methods. By using CAD/CAM programming, we realize your requirements for precise machining and drilling with the help of our machines. Our mechanical and CNC milling machines can also be used to create tongue and groove joints and cut threads and precise contours.

 

The geometry of your milled part is freely selectable. In combination with other machining techniques, we can offer you a wide range of customized solutions.

Drilling

UnionStahl Bearbeitung Anarbeitung Bohren
  • Various diameters possible
  • Thread cutting

 

By drilling holes in flame-cut parts, the necessary conditions are created so that the components can later be joined together, fastenings attached or other assembly processes made possible.

 

We can draw on many years of experience in the production of bores thanks to our routine handling in the manufacture of high-quality individual pieces and series parts.

Welding

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Welding process:

  • Manual arc welding
  • Metal active gas welding (MAG)
  • Tungsten inert gas welding (TIG)

 

Certificates:

  • DIN EN ISO 3834-2 (EN 729-2)

 

Welding creates a strong and permanent connection between the flame-cut parts. This enables the construction of larger structures, the assembly of components or repairs.

The choice of the right welding method and equipment depends on various factors such as the type of material, the thickness of the parts to be welded and the weld strength requirements. Our professional welders have the knowledge and equipment to produce high-quality welded joints for your flame-cut parts.

Steel specialist with a full range

Find the perfect Steel grades for your application.

Our performance, which results from the availability of our full range and our high-quality and innovative cutting and processing options, is unique in the market. As a reliable specialist in Europe, we offer you a wide range of steel grades so that you can find the Steel grades that is one hundred percent tailored to your requirements for every application. We offer you every conceivable type of steel. These include, for example, wear-resistant steel grades, high-strength steel grades, structural steel grades, pressure vessel steel grades and many other grades from which you can easily select the optimum Steel grades. Learn more

Benefit from our expertise and our high-performance team

Processing according to your wishes.

Thanks to the commitment and specialist knowledge of our employees, you benefit from a “workflow” in our company that is driven with passion and leads to precise results “just in time”. We also offer you a great deal of flexibility in the production of custom-made products according to your wishes and convenient processing.

 

With UnionStahl, you benefit from the best advice and transparent processes that will meet your expectations at every stage of your order. To ensure that everything leaves our premises in perfect condition, internal quality controls provide additional security.

 

This means you benefit from all the advantages of supplying Hot rolled Sheets, cut-to-size parts or ready-to-install parts and enjoy convenient service from a single source. This saves you time and capacity.

Processing for satisfied customers in numerous industries

Continuous supply of high quality.

Over the last twenty years, we have gained a wide range of customers with our services, who have always stayed by our side through the continuous delivery of high quality.

 

Our customers include companies from the mechanical engineering, automotive, steel construction, energy technology and many other sectors.

 

They all value our expertise, flexibility and reliability when it comes to the production and processing of steel flame-cut parts.

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