Anlagen auf dem neuesten technischen Stand - UnionStahl

State-of-the-art systems technology, along with our personnel, who have acquired long-standing expertise, ensure that can we supply above-average quality with short and reliable delivery schedules. Depending on the quality, thickness, dimensions, tolerance and quality requirements, we manufacture up to 600 mm material thickness on our CNC-controlled oxy-fuel, plasma and laser cutting machines.

Oxy-fuel cutting

Autogenes Brennschneiden bei UnionStahl

Oxy-fuel cutting equipment

  • Table sizes 6 x 30 m and 12 x 20 m
  • Material thicknesses 10 – 300 mm
  • Oxy-fuel cutting systems with up to 12 burners
  • Unit weight (input material) maximum 28 tonnes
  • CNC controlled burner carriage positioning
  • Suitable for mirror-inverted cutting (e.g. for gear racks)

 

Oxy-fuel cutting machine for thick plate (150-600 mm)

  • Table size 4 x 8 m
  • Unit weight (input material) maximum 45 tonnes

 

Conveyor flaming plant with 32 burners

  • Material thicknesses: 4-150 mm, on request up to 100 mm possible
  • Smallest possible thickness/width combination: 40 × 6 mm and square from 40 × 40 mm, further combinations possible on request
  • Lengths up to 12.000 mm
  • Least possible deviation of straightness, i.e. little twisting or warping

Plasma cutting

Wir liefern Ihnen qualitativ und technisch hochwertige Einzelstücke

CNC-controlled plasma cutting machines

  • Table size 5 x 28 m
  • Material thickness 4 – 25 mm
  • Cutting systems with up to 2 burners
  • Signing for the preparation of welded structures or for forming

Laser cutting

Wir liefern Ihnen qualitativ und technisch hochwertige Einzelstücke

Advantages of laser cutting

  • Laser systems up to 6 kW
  • Table sizes up to 3.5 x 14 m
  • Material thicknesses up to 25 mm (depending on material quality)
  • Small heat-affected zone
  • No to minimal distortion due to heat
  • Smallest tolerances possible (+/-0.1 mm)

Minimal angular deviation (max. 0.3 mm); lower tolerances after consultation. Little to no reworking of the cutting contours.

Flaming and laser tolerances

Flaming tolerances according to EN ISO 9013 or after consultation.

Preferred drawing formats

  • .dxf
  • .dwg

3D–CAD

The handling and production of three-dimensional components of all sorts is part of our daily work.

We can process all current file formats (for example .step, .iges, .prt, .ipt, .sldprt etc).

Weld seam preparation (bevelling)

Wir liefern Ihnen qualitativ und technisch hochwertige Einzelstücke

Mechanically introduced

  • Grinding units:
    – Bevelling at 9 m per cycle
    – Workpiece thickness up to 100 mm and width from 100 mm
    – Adjustment without need to rotate the component
    – 85° upper and 45° lower chamfer
  • Beveller:
    – no component length restriction
    – Workpiece thickness up to 50 mm

 

Automatically introduced

  • 6-axis robots (bevelling in two planes, as well as contours)
  • Guaranteed repeat accuracy
  • Bevel cut length up to 200 mm

Preheating

  • Material-specific heat treatment for thermal cutting
  • Material friendly, thanks to computer-controlled preheating process
  • Energy-saving, thanks to utilisation of the latest thermal technology
  • Logging of the entire process
UnionStahl bietet Walzen von Stählen und Grobblechen